What are the advantages of using an aerospace manufacturer? Here are some things to consider. First, the company must be equipped to handle the specialized needs of the Aerospace industry. Then, their programs management team must be attentive to the requirements and specifications of the client. They should also provide complete documentation and traceability. In addition, the company should meet industry standards, such as IPC Class 3 and J-STD-00. They must also meet the requirements of ISO 9001:2015, AS9100:2016, and 13485:2016.
On-demand
On-demand, or on-demand production, can help manufacturers achieve their production goals faster. By using common equipment and specialized processes, Intrex Aerospace Component Manufacturing can quickly produce products that meet their specific requirements. Using this model, manufacturers can access manufacturing facilities near critical air bases to produce critical parts faster. This reduces inventory and storage costs. It also allows companies to use common equipment to produce specialized components in a variety of locations, including remote locations.
The rise of demand for aerospace components and parts is driving the adoption of additive manufacturing, which increases efficiency and saves money. The aerospace industry is experiencing record growth due to increasing population, emerging economies, and increasing global political tensions. Despite this growth, airplane engine manufacturers are experiencing massive backlogs. To overcome this, they are turning to new technologies and processes to improve the speed of production. There are three primary methods of digital manufacturing that manufacturers can use.
Just-in-time
Modern aerospace manufacturers are looking for ways to cut costs by implementing Just-in-Time (JIT) production. Implemented effectively, JIT production can result in substantial cost savings. Companies that implement JIT production produce parts only as needed, eliminating the need for inventory management. JIT is an excellent option for companies that manufacture internal components and rely on outsourced vendors.
Just-in-time (JIT) inventory systems can cause supply chain disruptions. For instance, a sudden change in raw-materials supplier can stall an entire production line, delaying the delivery of finished products to clients. A JIT inventory system requires a minimal inventory of components and focuses on eliminating waste wherever possible. It also helps companies measure lead times and cycle times, helping them establish upper limits for work-in-process inventory.
Circuit board assembly
PCBs are an important part of an aircraft’s thermal control system. For these components to be stable in space, they must be made of materials that will withstand extreme temperatures. The airless space of outer space, for instance, may have temperatures as low as -150 degrees Celsius. Fortunately, circuit boards are made of high-temperature laminates and thermal compounds. Occasionally, components are set at a distance of 20 thousandths of an inch from the surface of the board. Using space can also facilitate thermal dissipation of extra heat, and fans can also be used to remove excess heat.
Circuit board assembly is an integral part of aerospace manufacturing. The aerospace industry has produced many great feats and countless tragedies. This means that it is critical that all parts meet stringent standards. Since electronics in the space sector are exposed to extremely harsh conditions, it can be impossible to repair them while they are in use. Thus, aerospace PCB assembly must be performed according to strict design rules. To improve the quality of Printed Circuit Boards in aerospace, it is important to work with a team that understands the strict requirements of the industry and can meet the specific needs of customers.
Industrial 3D printing
The aerospace industry is a prime candidate for additive manufacturing, as the industry faces low volume, high-value production requirements. Industrial 3D printing processes based on direct metal laser sintering or plastic powder bed fusion sinter metal powders layer by layer, producing fully-formed parts. Industrial 3D printing systems can produce a variety of complex components in low volumes, eliminating molds, and expensive tooling. Aerospace manufacturers can use industrial 3D printing to create prototypes of new designs, enabling them to optimize their cost-effectiveness.
Today’s industrial printers offer more flexibility than ever, making 3D printing an attractive option for medium-scale production runs. In addition, industrial 3D printing has been proven to be an ideal solution for high-end interior build-outs. With the cost of tooling on every part, additive manufacturing is able to dramatically reduce costs and lead times for aerospace manufacturers. It can even reduce waste by reducing the number of parts a company must stock.
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